Manufacturing Processes.
CNC Routing
To create the panels used in our flight cases and machine the closed cell foam to form our foam inserts, our CNC router is the key. Sheets of 8ft x 4ft material are loaded onto the machine, and the required pieces cut from the CAD designs.
Panel Machining
Materials that do not require any special shapes or designs are cut using our panel saw. This allows us to trim down the raw material to whatever the required size is to form the product.
Riveting
When building our flight cases, pneumatic riveting is used to attach all of our catches and fittings, as well as hold the cases together. They are extremely strong and ensure to keep the case held tightly together for many years of hard use.
CAD Design
We pride ourselves on our products being built to perfection. A huge part of this is producing highly accurate CAD designs which can be transferred across to the CNC. The result of this is a perfect fit of the construction, and inserts.
Foam Machining
Using exact dimensions and creating electronic 2D and 3D files, we can achieve the perfect fit on any item stored in our case solutions.
Aluminium Notch Saw
To produce our aluminium extrusion around our flight cases, we use precise notch machinery to ensure our cases fit together and align perfectly.